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                        Duroxite
                        excavator crane

                        Duroxite? Overlay for Extreme Durability

                        Duroxite? overlay products are designed for your most extreme wear situations targeting abrasion, impact, heat, metal-to-metal and erosion wear.

                        Duroxite? fights wear guaranteed, with its unique guaranteed wear properties down to 75% of the overlay thickness.

                        overlay bucket
                        Duroxite fights wear

                        Duroxite® fights wear, guaranteed

                        Duroxite® comes with guarantees that are unique to the overlay market.
                        Learn more

                        Duroxite® fights wear, guaranteed

                        Duroxite® comes with guarantees that are unique for the overlay market. Duroxite® overlay products are delivered with an overlay thickness guaranteed within +10%. When you order ¼” overlay on ¼” base plate, you are guaranteed an overlay thickness of ¼” within +10%. This is consistent throughout the plate and from plate to plate.  

                        Further, consistent wear properties are guaranteed throughout the plate down to 75% of the overlay thickness as opposed to just the surface of the overlay. The remaining 25% of overlay is the transition layer necessary to maintain good bonding to the base plate.

                        Duroxite guarantees

                        Duroxite application

                        Duroxite® in fabrication

                        Duroxite? is designed to be hard, without giving you a hard time in the workshop.
                        Excellent formability

                        Duroxite® in fabrication

                        Duroxite weldingDuroxite® is designed to be hard without giving you a hard time in the workshop. No special equipment is needed to install Duroxite®. Welding, bolting and stud welding are the common methods for installing Duroxite® wear parts or overlay plate onto your equipment. For more information on installation, see Duroxite® brochure.

                        One of Duroxite®’s key benefits is its excellent formability due to a staggered cracking pattern on the overlay surface. This simplifies bending of the plate and ensures a smooth flow of the processed materials

                        Duroxite?,The latest in overlay Technology

                        Meet the expert: Duroxite? in applications

                        Customer cases

                        Duroxite open pit copper mining

                        Open pit copper mining

                        Service life increased
                        Customer case
                        open pit copper mining

                        Open pit copper mining

                         

                        Application: Electric shovel

                        Wear part: Liner package with Duroxite® plate for the most abrasive area

                        Purpose: Increase payload and service life

                        Type of wear: Sliding wear and some impact

                        Benefit: Service life increased by 56% with Duroxite® liner compared to AR 600 liners

                        Duroxite surface mining

                        Surface mining

                        Extended wear life compared to castings
                        Customer case
                        Surface mining

                        Surface mining

                         

                        Application: Dragline, front shovel and back hoe buckets

                        Wear part: Weld-on lip shrouds and vertical jaw shrouds made from Duroxite® 201

                        Purpose: Moves earth and minerals

                        Type of wear: Impact and abrasion

                        Benefits:

                        • Custom fabricated to fit Hardox® base plate with solid double-pass Duroxite® overlay
                        • Eliminates loose fit common to castings
                        • Eliminates downtime due to breakage frequently found with castings
                        • Extended wear life compared to castings
                        • Short lead times for maintenance
                        • More efficient
                        Duroxite Coal mining

                        Coal mining

                        Notable reduction in down time
                        Customer case
                        coal mining

                        Coal mining

                         

                        Application: Coal discharge chute

                        Wear part: Chute liner made of Duroxite® 101

                        Purpose: Discharges coal into storage bins or stockpiles

                        Type of wear: Abrasion and impact

                        Benefits:

                        • Increased wear life from 7 days to 6 months over previous design using overlay on mild steel
                        • No failure due to impact
                        • Notable reduction in down time

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