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                        Duroxite 200 Wire
                        Duroxite 200 Wire

                         

                        DUROXITE® 200 WIRE

                        YOUR SOLUTION FOR WEAR AND HIGH IMPACT

                         

                        For severe abrasive wear and moderate impact.

                        The latest addition to the Duroxite® family is Duroxite® 200 WIRE, which is a flux-cored welding wire for hardfacing various components.

                         

                         

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                        Supreme strength wire with optimal alloy formula

                        Duroxite® 200 WIRE is designed for applications with severe abrasive wear and moderate impact up to 600°C (1100°F).

                        Duroxite® 200 WIRE forms overlay with primary chromium-rich carbides with co-existing refined multi-alloy carbides which provide a good combination of wear and impact resistance.

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                        Superior ease and flexibility of repair

                        Duroxite® 200 WIRE is mainly used for capping, routine maintenance or repair work. It can be welded on mild steel, Q&T steels, cast materials and stainless steel. Duroxite® 200 WIRE is easy to apply on site or in the workshop. The application of Duroxite® 200 wire can be done quickly in all position application that allows welders to weld upside down.
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                        Examples of applications

                        Sand and earthmoving equipment such as buckets and teeth, railway ballast tampers, dredge buckets and lips, dragline buckets, coke hammers, rippers, sizing screens, crushing equipment, brick industry components, Muller tires, catalyst lift pipes, pump impellers, fan blades, rockwool rolls, wear plates operating at high temperature in the steelmaking industry.
                        SSAB Duroxite 500 Uptimers

                        Extend your wearparts lifetime with Duroxite® 200 WIRE

                        Duroxite® 200 Wire

                        Duroxite® 200 Wire

                         Standard Diameter

                         Metric

                        Imperial

                           1.2 mm  0.045’’
                           1.6 mm  1/16’’
                           2.8 mm  7/64’’

                                 ASTM G65 – Procedure A weight loss 1)

                         Number of overlay passes

                        Surface            

                        75% depth of overlay 2)

                         Multiple passes  0.12 g maximum  0.12 g maximum

                        1) ASTM G65 is a standard test measuring sliding abrasion resistance using a dry sand/rubber wheel apparatus. ASTM G65-Procedure A is the most severe test method.
                        2) ASTM G65 wear test is conducted at 75% depth of the overlay materials to ensure consistently good wear resistance from the top surface through to the depth of 75% of
                        the overlay.

                         Classifications

                         DIN 8555: MF 10-GF-65-GRT

                         

                        Typical all-weld metal chemical composition (wt. %)

                         C  Mn  Si  Cr  Nb  Fe
                         5.3  0.5  0.2  22.0  6.5  Balance

                         

                        Typical all-weld metal surface hardness 1)

                        Three-layer deposit on mild steel: 62–67 HRC
                        1) Surface hardness is measured on machined flat surface just below overlay surface.

                         

                        Typical all-weld metal surface hardness

                        Rockwell C hardness (HRC)

                         Single pass  57-60 HRC
                         Double pass  60-65 HRC

                         

                        Welding conditions

                         Current type

                        Shielding gas

                        Welding positions

                         DCEP (Direct current electrode positive)  None (Self-shielded)  Flat, half up, half down

                         

                        Welding parameters

                        Diameter Amperage (A) Voltage (V) Stick - out
                        Range
                        Optimum
                        Metric Imperial Range Optimum Range Optimum Metric Imperial Metric Imperial
                        1.2 mm 0.045’’ 150–200 180 25–30 28 10 mm–20 mm 3/8’’–3/4’’ 15 mm 5/8’’
                        1.6 mm 1/16" 150-270 200 24-27 25 20 mm - 40 mm 3/4" - 1 - 5/8" 25 mm 1"
                        2.8 mm 7/64’’ 290–310 300 29.5–30.5 30 15 mm–25 mm 5/8’’–1’’ 20 mm 3/4’’
                        Recovery: 90%

                        Standard package

                         Diameter

                         Weight

                        Type

                         Metric

                         Imperial

                         Metric

                        Imperial 

                         Spool 1.2 mm 0.045’’  15 kg  33 lbs
                         Spool 1.6 mm  1/16’’  15 kg  33 lbs
                         Spool 2.8 mm 7/64’’  25 kg  55 lbs

                        The welded overlay components can be processed by welding, cutting, forming and machining. Specific recommendations can be found in the Duroxite Product brochure or by consulting your local technical support representative.

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